Journal of biological and health sciences http://biotecnia.unison.mx
Universidad de Sonora
ISSN: 1665-1456
Original Article
Uso de sake kasu para la producción de pasta funcional sin gluten: efecto del proceso de extrusión en las propiedades químicas, de cocción y antioxidantes
Agustin López-Diaz1 , Carlos Iván Delgado-Nieblas1 , José Zazueta-Morales1 , Gabriela López-Angulo1 , Carlos Alberto Gomez-Aldapa2 , Abraham Calderon-Castro1 , Xochitl Adriana Ruiz-Armenta1 , Irma Leticia Camacho-Hernandez1 , Victor Limon-Valenzuela1 and Ernesto Aguilar-Palazuelos1*
1 Posgrado en Ciencia y Tecnología de Alimentos, Universidad Autónoma de Sinaloa, Culiacán, Sinaloa, México.
2 Instituto de Ciencias Básicas e Ingeniería, Universidad Autónoma del Estado de Hidalgo, Pachuca, Hidalgo, México.
Pasta made from broken rice and sake kasu is safe for in- dividuals with celiac disease due to its composition. The objective of this study was to evaluate the effect of the extrusion process, on pasta made from broken rice and sake kasu and to determine optimal processing conditions. The effects of extrusion temperature (ET, 85-125°C), screw speed (SS, 75-125 rpm), and sake kasu flour (SKF, 25-75 %) on pasta properties were assessed using a rotatable central composite design. It was found that protein content (PRO) increased with SKF, cooking loss (CL) increased with SKF at high ET and SS, phenolic compounds (PC) increased with SKF, maximum antioxidant capacity (AC) was observed at high SKF, and general acceptability (GA) improved with increases in ET and SS and low SKF. The optimal conditions were: SKF=60.83 %, ET=116.89°C, and SS=107.93 rpm. The
responses under optimal conditions were: PRO of 13.18±0.28
%, CL of 6.89±0.36 %, PC of 376.11±18.55 mg GAE/100 g
d.w., AC of 8691.89±381.13 µmol TE/100 g d.w., and GA of 57.47±1.80. The pasta presented higher protein content than commercial products. Due to its composition and sensory acceptability, sake kasu pasta has potential health benefits and high protein content.
Keywords: Sake lees; gluten-free rice pasta; bioactive com- pounds; process optimization.
La pasta elaborada con arroz quebrado y sake kasu es segura para personas celiacas por su composición. El objetivo de este estudio fue evaluar el efecto del proceso de extrusión sobre pastas elaboradas con arroz quebrado y sake kasu y obtener condiciones óptimas. Se evaluaron los efectos de la temperatura de extrusión (TE, 85-125°C), velocidad del tornillo (VT, 75-125 rpm) y harina de sake kasu (HSK, 25-75
%) en propiedades de pastas, utilizando un diseño central compuesto rotable. El contenido proteico (CP) incrementó con la HSK. La pérdida por cocción (PSC) aumentó con HSK a altas TE y VT. Los compuestos fenólicos (CF) incrementaron con HSK. La máxima capacidad antioxidante (CA) se observó con alto HSK. La aceptabilidad general (AG) aumentó con
*Author for correspondence: Ernesto Aguilar Palazuelos e-mail: eaguilar@uas.edu.mx
Received: April 23, 2025
Accepted: September 15, 2025
Published: October 29, 2025
incrementos en TE y VT, y baja HSK. Las condiciones óptimas fueron: HSK = 60.83 %, TE = 116.89°C y VT = 107.93 rpm. Las
respuestas en condiciones óptimas fueron: CP de 13.18 ± 0.28
%, PSC de 6.89 ± 0.36 %, CF de 376.11 ± 18.55 mg EAG/100 g
b.s., CA de 8691.89±381.13 µmol ET/100 g b.s. y AG de 57.47
± 1.80. La PO presentó mayor proteína que las pastas comer- ciales. Por su composición y aceptabilidad sensorial, la pasta con sake kasu presentó potenciales efectos benéficos para la salud y alto contenido de proteína.
Palabras clave: Subproducto del sake; pasta de arroz; com- puestos bioactivos; optimización.
Celiac disease is an autoimmune disorder affecting a signi- ficant proportion of the global population, characterized by gluten intolerance, a protein found in wheat, barley, and rye (Ontiveros et al., 2021). This condition can trigger various gastrointestinal and systemic symptoms that substantially impair patients’ quality of life, driving increasing demand for gluten-free food products including pasta made with alter- native ingredients (García-Almeida et al., 2012).
The most widely marketed pasta products are made from durum wheat semolina. To meet the needs of consumers with celiac disease, pasta formulations have been developed using various gluten-free raw materials such as legume, rice, and corn flours. These formulations not only satisfy dietary restrictions but also aim to improve the nutritional profile of the products (Calvo-Lerma et al., 2019; Morreale et al., 2019; Trevisan et al., 2019).
Extrusion stands as one of the primary methods for pasta production. This high-temperature, short-time (HTST) process enables both the generation and preservation of beneficial components such as antioxidants. The method has been successfully employed to produce gluten-free pasta using broken rice as raw material, yielding products with acceptable cooking, physicochemical, and phytochemical properties (Delgado-Murillo et al., 2024).
Sake kasu, a by-product of sake production, has emer- ged as a promising functional ingredient for gluten-free pasta formulations. Rich in proteins, carbohydrates, and bioactive
Volume XXVII
DOI: 10.18633/biotecnia.v27.2648
compounds including β-glucans (a type of health-beneficial soluble fiber), sake kasu offers both nutritional value (Izu et al., 2019) and functional property enhancements (Shakibaie et al., 2018; Ishak et al., 2018; Ola et al., 2019; Ashooriha et al., 2022).
Despite these advantageous properties, the applica- tion of sake kasu in pasta production remains unexplored. Therefore, this study evaluates its potential as an innovative ingredient in gluten-free food products, specifically exami- ning the effects of sake kasu incorporation on the chemical, physicochemical, nutritional, and functional characteristics of extruded pasta to identify optimal processing conditions that maximize product attributes.
Raw Materials
The raw materials used in this study consisted of broken rice (Japonica variety Yamada Nishiki) and sake kasu obtained from Junmai-style sake production, provided by Sakecul Company (Culiacán, Sinaloa, Mexico).
Broken rice flour (BRF) was produced by grinding the broken rice using a hammer mill (Pulvex Model 200, Mexico City, Mexico) followed by sieving to achieve a particle size < 420 μm. Sake kasu flour (SKF) was prepared by first drying the sake kasu in a forced convection oven at 65 °C for 3.5 h. The dried material was then ground using the aforementioned mill.
Table 1. Experimental design for the extrusion study.
Assay | Coded levels | Actual levels | ||||
X1 | X2 | X3 | SKF (%) | ET (ºC) | SS (rpm) | |
1 | -1 | -1 | -1 | 35.13 | 93.11 | 85.13 |
2 | 1 | -1 | -1 | 64.87 | 93.11 | 85.13 |
3 | -1 | 1 | -1 | 35.13 | 116.89 | 85.13 |
4 | 1 | 1 | -1 | 64.87 | 116.89 | 85.13 |
5 | -1 | -1 | 1 | 35.13 | 93.11 | 114.87 |
6 | 1 | -1 | 1 | 64.87 | 93.11 | 114.87 |
7 | -1 | 1 | 1 | 35.13 | 116.89 | 114.87 |
8 | 1 | 1 | 1 | 64.87 | 116.89 | 114.87 |
9 | -1.682 | 0 | 0 | 25 | 105 | 100 |
10 | 1.682 | 0 | 0 | 75 | 105 | 100 |
11 | 0 | -1.682 | 0 | 50 | 85 | 100 |
12 | 0 | 1.682 | 0 | 50 | 125 | 100 |
13 | 0 | 0 | -1.682 | 50 | 105 | 75 |
14 | 0 | 0 | 1.682 | 50 | 105 | 125 |
15 | 0 | 0 | 0 | 50 | 105 | 100 |
16 | 0 | 0 | 0 | 50 | 105 | 100 |
17 | 0 | 0 | 0 | 50 | 105 | 100 |
18 | 0 | 0 | 0 | 50 | 105 | 100 |
19 | 0 | 0 | 0 | 50 | 105 | 100 |
20 | 0 | 0 | 0 | 50 | 105 | 100 |
Tabla 1. Diseño experimental para el estudio de extrusión.
The experimental formulations for different treatments were derived from a preliminary study, with sake kasu flour quantities adjusted according to the experimental design (Table 1).
Extrusion Process
To obtain the pasta, samples with a moisture content of 28
% were fed into a Shandong Light LT32L twin-screw extruder from China. This equipment featured three heating zones: the feeding zone, with a temperature of 60 °C; the mixing/ cooking zone, with temperatures ranging from 85 to 125 °C according to the experimental design; and the outlet zone, maintained at constant temperature of 75 °C. The screw spe- ed was varied according to the experimental design, from 75 to 125 rpm, using screws with a 2:1 compression ratio. A 2 mm diameter outlet die was used to obtain the products. The produced pastes were kept at 25 ºC at room temperature for 24 h, reaching final humidity levels of 10 to 12 %, and were subsequently stored under refrigeration and ground to a particle size < 420 μm for subsequent characterization.
Proximate Analysis
The proximate composition of the raw materials (broken rice flour (BRF) and sake kasu flour (SKF)), control pasta (CP), opti- mal pasta (OP), commercial rice pasta (CRP), and commercial wheat semolina pasta (CWP) were determined in triplicate according to the methodology proposed by the AOAC (2012) for moisture (925.10), ash (923.03), protein (960.52), and lipids (920.39), with carbohydrates determined by the difference from the other components (Bolarinwa and Oyesiji, 2021).
SKF= sake kasu flour content; ET= extrusion temperature; SS= screw speed.
The protein content was also determined in the different treatments of the experimental design using the previously reported methodology.
Cooking Loss
Cooking loss was calculated using 50 g of pasta cut into 5 cm lengths, following the methodology described by AACC 16-50 (2000). This measurement indicates the number of solids lost in cooking water and is an indirect measure of the integrity of pasta’s polymeric matrix. Measurements were performed in triplicate according to experimental design, with values reported as a percentage.
Extraction of total phenolic compounds
The extraction of total phenolic compounds was performed according to the methodology of Rahaman et al. (2017) with modifications. Free and bound phenolic compounds were extracted and quantified separately, and at the end they were added to obtain total phenolic compounds. Free phytochemical extracts were obtained using 80 % ethanol as solvent, the supernatant was recovered and evaporated in a rotary evaporator (model LABOROTA4011, Germany), and at the end it was reconstituted with methanol and stored at – 20 °C until its use in the determination of total phenolic compounds and antioxidant activity.
Bound phenolic compounds were extracted from the free phenolic extraction residue, where the sample reacted with 4 M NaOH for 4 h under stirring. Two mL of concentrated HCl were added, and lipids were subsequently removed with 10 mL of hexane. Upon completion, four washes were perfor- med with 10 mL of ethyl acetate. The supernatant containing the bound phytochemicals was evaporated and reconstitu- ted with 2 mL of methanol, and stored at – 20 °C until use.
Total phenolic compounds (TPC)
The determination of total phenolic compounds was ca- rried out on the free and bound extracts mentioned above. Quantification was performed using the spectrophotometric method of Folin Ciocalteu, following the methodology of Heimler et al. (2006) with modifications. Measurements were performed in triplicate, measuring absorbance at 760 nm, using a spectrophotometer (Model 10, UV GENESYS, Series AQ7-2H7G229001, USA). To obtain the TPC values, the value of free (FPC) and bound (BPC) phenolic compounds were added. The results were reported as mg gallic acid equiva- lents (GAE)/g d.b.
Total Antioxidant Activity (ABTS)
Total antioxidant activity was obtained from the sum of the antioxidant activity values of free and bound extracts. To measure antioxidant activity by ABTS, a 20 µL aliquot of the extract (free or bound) was taken and mixed with 980 µL of the previously activated ABTS radical. The sample was left to stand for 5 min, and the absorbance at 740 nm was deter- mined using a spectrophotometer (UV‐GENESYS model 10, Thermo Electron Scientific Instruments LLC.) (Félix-Medina et al. 2020). The assays were run in triplicate and compared with a curve prepared with Trolox.
General Acceptability (GA)
The sensory evaluation of pasta made with sake kasu was conducted with the participation of 30 untrained panelists (Sacchetti et al., 2004) over 18 years of age (both genders), who are regular pasta consumers. GA of all treatments in the experimental design was assessed, as well as that of the optimal treatment for validating the optimal conditions. The evaluation by the panelists was carried out at room tempera- ture, with the pasta cooked until the product presented an “al dente” texture. A bidirectional 100-mm scale called Labeled Affective Magnitude (LAM) was used, with verbal descrip- tions ranging from - 100 mm (most disliked imaginable) through 0 mm (neither liked nor disliked), and the highest value being + 100 mm (most liked imaginable) (Cardello and Schutz, 2004). The scale was later transformed into a 0 to 100 scale, with 50 representing the midpoint of “neither like nor dislike”. A section was also added at the end of each evalua- tion sheet for evaluators to provide feedback on the product being evaluated.
Experimental Design
A rotatable central composite design was employed in this study. The independent variables were extrusion temperatu-
re (ET), screw speed (SS), and sake kasu flour (SKF) content, each evaluated at five levels (Box and Behnken, 1960) with an α value of 1.682 (Table 1). Data analysis and process opti- mization were conducted using Design Expert software (Ver- sion 11, Stat-Ease Inc., Minneapolis, MN, USA). For proximate composition analysis, Fisher’s least significant difference (LSD) test was applied at p < 0.05.
Extrusion Process Optimization
For process optimization, the numerical method was employed using Design-Expert software (version 11, Stat- Ease, Inc., Minneapolis, MN, USA). The response variables considered in the optimization were: protein content (PRO), cooking loss (CL), total phenolic compound (TPC) content, antioxidant activity (ABTS), and general acceptability (GA). The optimization criteria targeted maximum values for PRO, TPC, and ABTS, along with minimum CL values. The use of the numerical method for optimization enabled the calculation of individual and GA values for study factors and response variables used in the optimization, with desirability values ranging from 0 to 1, as described by Myers and Montgomery (1995). A new treatment was performed under optimal pro- cessing conditions to validate the values predicted by the mathematical models for the different response variables used in the optimization.
Proximate Composition
The proximate composition of the raw materials, broken rice flour (BRF) and sake kasu flour (SKF), used to make the gluten-free pasta is shown in Table 2. Similarly, the proximate composition of the control pasta (CP), which was made under optimal processing conditions using only BRF as raw material, optimal pasta (OP), commercial rice pasta (CPR), and commercial wheat semolina pasta (CWP) are shown.
The results of the proximate composition of the raw materials used to produce gluten-free pasta showed that SKF presented higher ash, protein, and fat values compared to BRF. This behavior may be due to the fact that SKF yeasts concentrate protein and lipids, and are used for the growth of their biomass. The ash values in SKF were similar to those reported by Ito et al. (2022) for Japanese sake kasu; however, the protein and fat values obtained in the present study were lower. This may be due to the different fermentation condi- tions (temperature, fermentation time, and yeast type). The protein and ash values found in the present study in BRF were lower than those reported by Castro-Montoya et al. (2024) and Delgado-Murillo et al. (2024), who used BRF to produce gluten-free pasta. This behavior may be due to the different variety of grains used, since the rice used in the present study was of the Japanese variety Yamada nishiki.
Protein content (PRO)
Protein content is a variable of high interest in foods, so in the production of gluten-free pastas, the challenge is to find raw
Tabla 2. Chemical composition of the raw materials broken rice flour (BRF), sake kasu flour (SKF), control pasta (CP), optimal pasta (OP), commercial rice pasta (CRP), and commercial wheat semolina pasta (CWP).
Tabla 1. Composición química de la harina de arroz quebrado (HAQ), harina de sake kasu (HSK), pasta control (PC), pasta optima (PO), pasta de arroz comercial (PAC) y pasta de semolina de trigo comercial (PSTC).
Sample | Dry weight | Ash | Protein | Fat | Carbohydrates |
(%) | (%) | (%) | (%) | (%) | |
Raw materials | |||||
BRF | 90.71 ± 0.30 | 0.32 ± 0.02 | 06.28 ± 0.10 | 0.45 ± 0.01 | 92.95 ± 0.75 |
SKF | 90.52 ± 0.60 | 0.68 ± 0.04 | 20.13 ± 0.04 | 0.95 ± 0.01 | 78.24 ± 0.50 |
Pasta | |||||
CP | 88.60 ± 0.80a | 0.30 ± 0.01a | 06.13 ± 0.13a | 0.42 ± 0.01a | 93.15 ± 0.92a |
OP | 88.21 ± 0.14a | 0.78 ± 0.01b | 13.44 ± 0.06b | 0.50 ± 0.06b | 85.28 ± 0.72b |
CPR | 90.92 ± 0.60b | 0.82 ± 0.01b | 03.56 ± 0.23c | 0.02 ± 0.01c | 95.60 ± 0.70c |
CWP | 90.02 ± 0.10c | 0.59 ± 0.06c | 10.45 ± 0.02d | 0.25 ± 0.01d | 88.71 ± 0.23d |
Data are presented as mean ± standard deviation, means with different superscript letters in the same column are significantly different (LSD test; p < 0.05).
materials that improve the quantity and quality of protein, in order to provide a better nutritional contribution to the consumer (Soriano-García and Aguirre-Díaz, 2019). In sake kasu, the improvement of the quantity of protein is mainly provided by yeast, since this microorganism concentrates the rice protein for its own growth and reproduction during alco- holic fermentation (Yousif and Tinay, 2000). Figure 1 shows the effect of ET and SKF on the PRO (%) of gluten-free pastas (PGF), at constant SS (100 rpm). It can be observed that the factor that showed the greatest effect on this response varia- ble was SKF, obtaining the highest PRO values (15 %) at high levels of SKF (75 %) throughout the studied range of ET. This trend can be attributed to the fact that yeasts present at high SKF levels showed higher percentages and quality of prote- ins compared to common rice. Tsutsui et al. (1997) evaluated the nutritional content of sake kasu, finding a protein value
Figure 1. Effect of the sake kasu flour content and extrusion temperature on the protein content of gluten-free pasta.
Figura 1. Efecto del contenido de harina de sake kasu y la temperatura de extrusión sobre el contenido de proteína de la pasta sin gluten.
of 44.6 %, and a protein quality (C-PER) of 89.6 in comparison with the amino acid requirements for preschool children. Additionally, in the previously mentioned work, the content of limiting amino acids in rice, such as lysine, was enhanced.
Cooking Loss (CL)
The loss during pasta cooking may be due to the leaching of compounds into the cooking water, which is undesirable for these products (Delgado-Murillo et al., 2024). Figure 2a shows the effect of ET and SKF on the CL values at constant SS (100 rpm). Higher CL values (9 %) can be observed with increasing SKF levels (from 25 to 75 %). This behavior may be attributed to the proteins in sake kasu which are of mi- crobiological origin (primarily from Saccharomyces cerevisiae yeast), unlike wheat proteins (gluten) which form elastic and cohesive networks. These microbial proteins lack the ability to generate a stable viscoelastic matrix. Furthermore, the starch present in the system may have undergone partial hydrolysis due to the enzymes of Aspergillus oryzae from the sake kasu. These two phenomena could compromise the structural integrity of the starch-protein matrix, which is critical in traditional wheat pasta. The lowest CL values (5
%) were obtained at SKF levels (37.5 - 40 %) across the entire ET range. Figure 2b shows the effect of ET and SS on the CL values of the pastas at a constant SKF (50 %). The lowest CL values (5.7 %) were obtained at high ET and intermediate SS levels. This behavior may occur because under intermediate SS conditions, there was no high thermomechanical effect, so the properties of the samples were less affected by less friction within the extruder, allowing a reduction in CL in the pastas. The area with the lowest CL value was found at ET of 125 ºC and SS between 87.5 and 112.5 rpm (5.7 % CL). This is consistent with that reported by Jalgaonkar et al. (2019) and Delgado-Murillo et al. (2024), who reported the same beha- vior for pastas made from wheat semolina and pearl millet and cracked rice and chickpea pastas, respectively.
Figure 2. Effect of the sake kasu flour content and extrusion temperature on the cooking loss (a); effect of the screw speed and extrusion temperature on the cooking loss (b) of glu-ten-free pasta.
Figura 2. Efecto del contenido de harina de sake kasu y la temperatura de extrusión sobre la pérdida de cocción (a); efecto de la velocidad del tornillo y la temperatura de extrusión so-bre la pérdida de cocción (b) de pasta sin gluten.
Total Phenolic Compounds (TPC)
Figure 3 shows the effect of ET and SKF on the TPC content at constant SS (100 rpm). It can be observed that as SKF increa- sed throughout the ET range, TPC values increased, reaching their maximum value at 75 % SKF (397.55 mg GAE/100 g d.b.). This behavior may be related to the higher TPC content found in sake kasu (780.72 ± 58.31 mg GAE/100 g d.b.) com- pared to BRF (37.03 ± 2.52 mg GAE/100 g d.b.), which was the other raw material used for PLG production. This effect may occur because sake kasu is a byproduct of fermentation. Ramírez-Esparza et al. (2024) reported that fermentation can produce the release of phenolic compounds, since microor- ganisms generate enzymes that can release these types of
Figure 3. Effect of the sake kasu flour content and extrusion temperature on total phenolic compounds.
Figura 3. Efecto del contenido de harina de sake kasu y la temperatura de extrusión sobre los compuestos fenólicos totales.
compounds, causing them to be bioavailable. Hatanaka et al. (2015) mention that sake kasu protein has a high content of compounds such as phenylalanine, increasing the TPC value. In addition, it is mentioned that thermal processes generate denaturation and the breakdown of proteins into dipeptides with high TPC, which also have antioxidant activity.
Antioxidant Activity by the ABTS Method (ABTS)
Figure 4a shows the effect of SKF and ET on ABTS at cons- tant SS (100 rpm). A peak is observed at high SKF conditions and ET at 105 °C (8824.80 µmol ET/100 g d.b.). It is observed that, as SKF increases, the ABTS value increases, providing evidence that the antioxidant potential is provided by SKF. Similarly, it is observed that as the temperature increases, the ABTS value increases, reaching its peak, and subsequently decreases. The initial increase in antioxidant activity may be attributed to the thermal release of phenolic compounds and other antioxidants from sake kasu, facilitated by an adequate residence time in the extruder. However, when temperatures exceed 105 °C, this activity decreases significantly due to the combined effect of two factors: (1) thermal degradation of thermolabile compounds, and (2) reduced residence time, which limits their availability, ultimately resulting in an ove- rall negative effect on the total antioxidant capacity of the product. In addition, compounds that are already free can lose their antioxidant properties. Figure 4b shows the effect of ET and SS on ABTS content at a constant SKF (50 %). As in the previous figure, a peak in ABTS is observed at 105 °C for ET and 110 rpm for SS. This behavior coincides with the effect of ET presented in Figure 2a. Likewise, the increase in ABTS with increasing SS could be due to the thermomechanical effect produced by shear at intermediate levels of SS, relea- sing phenolic compounds (refer to the effect of SS). However, higher levels of SS could have caused degradation due to greater thermomechanical damage.
Figure 4. Effect of the sake kasu flour content and extrusion temperature on the total ABTS antioxidant activity (a); effect of the screw speed and extrusion temperature on the total ABTS antioxidant activity (b) of gluten-free pasta.
Figura 4. Efecto del contenido de harina de sake kasu y la temperatura de extrusión sobre la actividad antioxidante total ABTS (a); efecto de la velocidad del tornillo y la temperatura de extrusión sobre la actividad antioxidante total ABTS (b) en pasta sin gluten
General Acceptability Total (GAT)
The sensory acceptability of mass-produced foods produced from new ingredients is of utmost importance, allowing con- sumers to understand their opinions on the properties of the products (Zegarra et al., 2019). Figure 5a shows the effect of SKF and ET on GA at constant SS (100 rpm). A decrease in GA can be observed at low ET and high SKF. The decrease in GA at high SKF may be due to the bitter taste of saka kasu, which is related to its protein content. Some reports show that pro- teins can generate a bitter taste in their native form, which decreases when subjected to high temperatures, causing their denaturation (Davis and Williams, 1998). In addition, in- creasing the sake kasu content in the mixture could generate
a decrease in the severity of the extrusion process, reducing the residence time and cooking of the material (Marti et al., 2010).
Figure 5b shows the effect of ET and SS on the GA of gluten-free pasta (GFP), at constant SKF (50 %), where the highest values (put values) can be observed combining high ET and VT. This could be because high ET combined with high SS could improve the texture and gelatinization of starch, making it more pleasant for the consumer. Likewise, at high ET and VT, the proteins in the material could be denatured, losing their bitter taste in this process (Padalino et al., 2015).
Figure 5. Effect of the sake kasu flour content and extrusion temperature and sake kasu flour content on the general acceptability (a); effect of the screw speed and extrusion tem-perature on the general acceptability (b) of gluten-free pasta.
Figura 5. Efecto del contenido de harina de sake kasu y la temperatura de extrusión sobre la aceptabilidad general (a); efecto de la velocidad del tornillo y la temperatura de extrusión sobre la aceptabilidad general (b) de pasta sin gluten.
Optimization
The optimization process was carried out to find the ideal processing conditions that would allow obtaining pasta with the best physicochemical, nutritional, functional, and sensory properties. To achieve this, the criteria used were to obtain the highest PRO, TPC, ABTS, and GA values, and the lowest CL values. Higher PRO values are desired because pasta with better nutritional value is sought. Likewise, high TPC and ABTS values are related to the reduction of different diseases (Martins et al., 2016), while high GA values are desi- red since it is important for mass consumption products such as pasta to have good consumer acceptability. Likewise, low CL values are desired, since pasta should maintain its integri- ty during the cooking process (Delgado-Murillo et al., 2024). The optimal processing conditions generated by the model
were: SKF of 60.83 %, ET of 116.89 ºC and SS of 107.93 rpm. The values predicted by the experimental design were: PRO of 13.18 ± 0.28 %, CL of 6.89 ± 0.36 %, TPC of 376.11 ± 18.55 mg EAG/100 g d.b., ABTS of 8691.89 ± 381.13 µmol TE/100
g d.b. and GA of 57.47 (Table 3). These values were experi- mentally validated, finding for PRO of 13.76 ± 0.60 %, TPC of
380.83 ± 14.40 mg EAG/100 g d.b. of dry base sample, ABTS of 7631.70 ± 721.13 µmol ET/100 g d.b. of dry base sample, GA of 59.39 ± 4.61 and CL of 7.15 ± 0.17 %, presenting values very similar to those predicted by the models, demonstrating that the models obtained by the experimental design were adequate. Figure 6 shows the value of individual desirability for each of the response variables, as well as the combined desirability which was 0.707, this being an acceptable value for optimization (Fabila-Carrera, 1998).
Table 3. Regression coefficients of the models, significance levels, analysis of variance, and predicted/ true values, in the optimization process of pasta with addition of broken rice and sake kasu flour.
Tabla 3. Coeficientes de regresión de los modelos, niveles de significancia, análisis de varianza y valores predichos/reales, en el proceso de optimización de pasta con adición de harina de arroz quebrado y sake kasu.
Intercept | PRO | CL | TPC | ABTS | GA |
12.2 | 5.96 | 334.49 | 8479.46 | 53.82 | |
Linear | |||||
SKF | 1.72 | 0.6725 | 53.11 | 607.12 | -2.08 |
(< 0.0001) | (< 0.0001) | (<0.0001) | (< 0.0001) | (0.0008) | |
ET | 0.3548 | -0.1481 | 3.60 | -- | 3.13 |
(0.0609) | (0.1481) | (0.4835) | (< 0.0001) | ||
SS | -- | -- | -1.32 | 331.39 | -1.17 |
(0.7955) | (0.0074) | (0.0306) | |||
Quadratic | |||||
SKF2 | -- | 0.5904 | -- | -330.23 | -- |
(< 0.0001) | (0.0065) | ||||
ET2 | -0.3121 | -- | -- | -445.26 | -- |
(0.0009) | (0.0008) | ||||
SS2 | -0.2596 | 0.1732 | -- | -355.96 | -- |
(0.0035) | (0.0858) | (0.0040) | |||
Interactions | |||||
SKF*ET | -0.2306 | -- | -- | -- | 1.79 |
(0.0359) | (0.0136) | ||||
SKF*SS | 0.5863 | -- | 512.53 | -- | |
(0.0004) | (0.0025) | ||||
ET*SS | 0.2621 | -- | -- | 216.44 | 2.53 |
(0.0197) | (0.1342) | (0.0014) | |||
SKF*ET*SS | -- | -- | -- | -- | -- |
SKF2*ET | -- | -- | -- | -- | -- |
SKF2*SS | -- | -- | -- | -- | -- |
R2adj | 0.9774 | 0.8510 | 0.8521 | 0.8275 | 0.8160 |
CV (%) | 2.36 | 5.52 | 5.55 | 4.95 | 3.34 |
p de F (model) | < 0.0001 | < 0.0001 | <0.0001 | < 0.0001 | < 0.0001 |
Lack of fit | 0.2173 | 0.4091 | 0.1735 | 0.2761 | 0.3999 |
Optimization | |||||
Predicted values | 13.18±0.28 | 6.89±0.36 | 376.11±18.55 | 8691.89±381.13 | 57.47±1.80 |
True values | 13.76±0.60 | 7.15±0.17 | 380.83±14.40 | 7631.70±721.13 | 59.39±4.61 |
SKF= sake kasu flour content; ET= extrusion temperature; SS= screw speed.
Figure 6. Individual and combinad desirability values for the response variables evaluated in pasta during optimization of the extrusion process.
temperature
Figura 6. Valores individuales y combinados de deseabilidad para las variables de respuesta evaluadas en la pasta durante la optimización del proceso de extrusión.
Ashooriha, M., Ahmadi, R., Ahadi, H. and Emami, S. 2022.
Extruded gluten-free pastas with adequate chemical, physi- cochemical, and functional properties were obtained using broken rice and sake kasu as raw materials. The addition of sake kasu flour to the pasta formulation improved their nu- tritional properties (protein) and nutraceutical potential (TPC and ABTS). Furthermore, the pasta obtained under optimal processing conditions presented adequate sensory proper- ties when evaluated by consumers. The production of these products could contribute to increasing the utilization of two potential by-products (broken rice and sake kasu), providing added value and reducing product waste. Likewise, the consumption of these gluten-free pasta could be an alter- native for the diet of people with celiac disease, and their consumption could have a positive impact on human health as an important source of protein, bioactive compounds, and antioxidant capacity.
The authors are grateful for the support of SAKECUL SA de CV for providing the raw materials used in this research.
The authors declare that they have no conflict of interest.
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